Insert injection molding
Insert injection molding - Innovative production technology for plastic components with integrated conductor tracks
Insert injection molding is a high-precision manufacturing process that combines the advantages of plastic and metal in a single component. By selectively overmolding inserts, functional hybrid components can be produced that offer high mechanical stability and electrical conductivity. This technology opens up new possibilities for compact, durable and cost-efficient components, particularly in electrical engineering and electronics production.
Insert injection molding for plastic with integrated conductor tracks
As a specialist in insert injection molding, Bebusch Hungária Kft. develops and produces innovative plastic components with integrated conductor tracks. This technology enables a direct connection between plastic and metallic conductive structures, resulting in improved electrical performance and a reduction in assembly steps and material usage.
Advantages of insert injection molding for integrated conductor tracks:
- Weight reduction: replacing conventional PCBs or separate metal structures makes the component lighter.
- Greater functional integration: Mechanical and electrical properties are combined in a single process step.
- Improved reliability: The precise overmoulding of the metal conductor tracks protects against environmental influences such as moisture, vibrations and temperature fluctuations.
- Efficient production: The combination of plastic and metal reduces assembly work and increases production speed.
Areas of application:
- Automotive industry: sensors, control units and electronic assemblies
- Medical technology: miniaturized electrical connections for medical devices
- Industrial electronics: control units and housings with integrated conductor track technology
Bebusch Hungária Kft. uses state-of-the-art injection molding technologies and high-precision tool concepts to deliver tailor-made solutions for demanding applications. With our comprehensive know-how in the field of insert injection molding, we realize innovative plastic components with integrated conductor tracks for a wide range of industries.
Contact us for customized insert injection moulding solutions!
Contact us for customized insert injection moulding solutions!
Inquiry about injection molding
ABS sensorsr
Exhaust valve module
Steering column unit
Unit for electric fan
Turbocharger
ABS sensorsr
Description:
Raw material: Ultramid B3 WG6 >PA6 - GF30<+metal strip (strip injection molding) Very high quality and safety requirements in the modern automotive industry.
The Ultramid® produces high heat stability, dynamic strength, impact resistance and long performance. These technical properties of Ultramid® can be varied with intelligent concepts due to its wide range of functionalities.
The Ultramid® produces high heat stability, dynamic strength, impact resistance and long performance. These technical properties of Ultramid® can be varied with intelligent concepts due to its wide range of functionalities.
Exhaust valve module
Description:
Raw material: Ultramid A3 WG6 black 00564 >PA6.6 GF30 < The Ultramid A3WG6 BK00564 reinforced with 30% glass fiber, pigmented black and heat resistant PA66, has high rigidity and mass stability. It is very advantageous for the production of insulating parts.
Steering column unit
Description:
Raw material: Badamid LA 70 GF 15 With its premium properties, Badamid has already proven its good usability in several areas of industry. It has excellent and versatile properties. It has good mechanical strength and high thermal resistance and is also easy to machine at low temperatures. It shows good friction and wear behavior. It is a good choice for machine elements, respectively for electrical and automotive industry as well.
Unit for electric fan
Description:
Raw material: Ultramid B3 WG 6 + metal inert. Very high quality and safety requirements in the automotive industry. The Ultramid® offers high heat stability, dynamic strength, impact resistance and long performance.
Turbocharger
Description:
Raw material: Ryton R4-230 BL black (PPS) (40% GF) Ryton® is a polyfenil sulfide reinforced with 40% glass fiber and offers high mechanical strength even in cases of constant or repeated high temperatures.
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Insert injection molding
